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Dr. R. Sankar

Associate Professor/ Head of the Department
Department of Mechanical Engineering

sankar.r@srmuniversity.ac.in

Education

Degree Specialization University/Institute Name, Year
Ph.D. Mechanical Engineering Anna University, 2019
M.E Production Engineering Annamalai University, 1998
B.E Mechanical Engineering Annamalai University, 1996

Research Interests

  • Friction Stir Welding (FSW) and Processing (FSP) of various Non-ferrous metal and Nano materials for automotive, aerospace and shipbuilding applications.
  • Extrusion and testing of Metal Matrix Composite (MMC) for defence vehicle applications.
  • Friction Stir Additive Manufacturing using CNC Milling Machine and 3D Metal Printing.

Current Courses Taught / Teaching Interest

  • Computer Aided Design and Analysis (CAD)
  • Manufacturing Technology
  • Material Science and Metallurgy
  • Rapid Prototyping (3-D Printing)
  • Engineering Mechanics
  • EV Technology

Academic Experience / Industrial Experience

Industrial Experience 16 years; Teaching Experience: 9 years

  • Feb 2021 Onwards: Associate Professor Department of Mechanical Engineering, SRM University, Delhi NCR, Sonepat, Haryana.
  • Jan -2016: Research Associate in Department of Mechanical Engineering, Anna University, CEG, Guindy, Chennai. Successfully completed CVRDE-CARS (Government) project for defence, aerospace and automobile application.
  • Nov- 2007: Additional Director in SIAM commercial Group in Bangkok, Thailand and China. Monitoring and Directing the company's overall operations and procedures, as well as undertaking R&D for automotive manufacturing unit.
  • Feb 2001: Production Manager in Dhanish Group of Company Bangkok, Thailand. Plan, implement and control the production schedule. Improved profit margins by 8% while reducing quality defect losses by 15%.
  • May 1998: Lecturer in Department of Mechanical Engineering, Dr. M.G.R University, Chennai.

Achievements / Awards / Recognitions

  • Successfully completed a consultancy funded project on MMC (Nano Materials) for CVRDE used in various defence vehicles.
  • MSME capacity building (SME) trained by BOSCH and facilitates workshops on Industry-Academia collaboration regarding plant layout, safety, and Japanese management style.
  • Technology implementation: Introduced leading-edge technologies into the production process and implemented software application for workflow management and cost control.
  • Cost Reduction & Productivity Improvement: reduced cost 20% and further reduced labor cost 10% and 30% increased productivity upon implementation of technologies

R&D / Industrial Projects

  • Project entitled “Development and Characterization of Aluminium based nano composites for structural applications” Combat Vehicles Research & Development Establishment (CVRDE)- CARS Project, Avadi, Chennai, project No. CVRDE/17CR0006/WKS/117/LP.
  • Seed Grant Project entitled “Friction Stir Additive Manufacturing (FSAM) using CNC Milling Machine” Funded by SRM University, Delhi NCR, Sonepat, Haryana.
  • Seed Grant Project entitled “Development of Electric Cycles for Sustainable Campus Mobility at SRM University, Sonepat” Funded by SRM University, Delhi NCR, Sonepat, Haryana.
  • Seed Grant Project entitled “Development of a Humanoid Robot for Healthcare Applications” Funded by SRM University, Delhi NCR, Sonepat, Haryana.
  • Seed Grant Project entitled “Thermal Characteristics of Synthetic Jet Impingement and Heat Pipes for Battery Thermal Management” Funded by SRM University, Delhi NCR, Sonepat, Haryana.

Selected Publications/Working Papers

Selected Publications (with total citation index)

Citations – 372 h-index-11, i10 index 15.
S.No Paper Title Journal / Conference Volume / DOI Date
1 A comprehensive review of aluminum matrix composites produced by powder metallurgy and subsequent friction stir process Woodhead Publishing Reviews: Mechanical Engineering Series- ScienceDirect https://doi.org/10.1016/B978-0-443-22025-8.00013-9 02.01.2026
2 Development of Internal Channels on AA6061-T6 Alloy using Friction Stir Channelling Process International Journal of Vehicle Structures & Systems https://www.proquest.com/openview/87ed317f2e18a1541155c9a30bfffdf4/1?pq-origsite=gscholar&cbl=60382 01.04.2025
3 Effect of Stacking Sequence on Mechanical and Thermal Properties of Woven/Non-woven Fabric Polymeric Laminates Innovations in Woven and Non-woven Fabrics Based Laminated Composites, Springer https://link.springer.com/chapter/10.1007/978-981-97-7937-6_13 17.12.2024
4 Influence of Cooling Medium on Microstructure and Mechanical Properties in Friction Stir Processing of Magnesium Alloy-A Review Surface Review and Letters https://doi.org/10.1142/S0218625X24300132 17.04.2024
5 Design of Some Aspects of an Instructional Mobile Robots Based on Material Handling to Enhance the Skills of Mechanical Students United International Journal for Research & Technology ISSN: 2582-6832 10.12.2023
6 Design and development of an instructional mobile robot for effective learning of material handling in mechanical workshops in universities.  Materials Today: Proceedings (Elsevier) https://doi.org/10.1016/j.matpr.2023.05.617 7.6.2023
7 Performance evaluation of mixture of groundnut oil and camel milk as cutting fluids on the surface of aluminium during turning Materials Today: Proceedings (Elsevier) https://doi.org/10.1016/j.matpr.2023.05.618 9.6.2023
8 Effects of Shot penning on Mechanical properties, Microstructural Evolution and Residual Stress of Submerged Friction Stir Welded AA6061-T6 Alloy Surface Review and Letters. https://doi.org/10.1142/S0218625X23500130 16.03.2023
9 Relationship Between Microstructure, Mechanical Properties And Wear Behavior Of Friction Stir Processed Az31b Alloy Under Various Medium Surface Review and Letters https://doi.org/10.1142/S0218625X22500731 8.6.2022
10 Effect of friction stir processing on the high cycle fatigue behavior of AZ31B alloy Materials Today: Proceedings (Elsevier) https://doi.org/10.1016/j.matpr.2022.04.253 1.1.2022
11 Design and construction of gas and charcoal-fired crucible furnace Materials Today: Proceedings (Elsevier) https://doi.org/10.1016/j.matpr.2021.12.018 1.1.2022
12 Mechanical Characterization of Kenaf/Carbon Fiber Reinforced Polymer Matrix Composites with Different Stacking Sequence. Singapore: Springer Nature Singapore https://link.springer.com/chapter/10.1007/978-981-16-8899-7_10 2.3.2022
13 Wear and Corrosion Behavior of Cryogenic Friction Stir Processed AZ31B Alloy. Journal of Materials Engineering and Performance https://link.springer.com/article/10.1007/s11665-021-05636-0 3.4.2021
14 Current status and development of submerged friction stir welding: A review. International Journal of Precision Engineering and Manufacturing-Green Technology https://link.springer.com/article/10.1007/S40684-020-00187-6 2.3.2021
15 Experimental investigation of cooling medium on submerged friction stir processed AZ31 magnesium alloy Materials Today: Proceedings (Elsevier) https://doi.org/10.1016/j.matpr.2020.11.575 01.01.2021
16 Multi Response Optimization of Friction Stir Processing Parameters on Cryo-Rolled AZ31B Alloys. American Society of Mechanical Engineers https://doi.org/10.1115/IMECE2020-23198 16.11.2020
17 Effect of the process parameters on magnesium alloy using the submerged friction stir process Metallic Materials/Kovové Materiály Volume 57 1.07.2019
18 Prediction of the average grain size in submerged friction stir welds of AA 6061-T6 Materials Today: Proceedings (Elsevier) https://doi.org/10.1016/j.matpr.2019.05.176 1.1.2029
19 Effect of scroll pin profile and tool rotational speed on mechanical properties of submerged friction stir processed AZ31B magnesium alloy Materials Research https://doi.org/10.1590/1980-5373-MR-2017-0769 19.04.2018
20 Investigations on the Structure and Properties of the Hot Extruded AA2014-Nano SiCp Composite American Society of Mechanical Engineers https://doi.org/10.1115/IMECE2018-87237 9.11.2018
21 Optimization of welding parameters for friction stir lap welding of AA6061-T6 alloy Modern Mechanical Engineering 10.4236/mme.2018.81003  16.1.2018
22 Optimization of corrosion behavior in submerged friction stir processed magnesium AZ31B alloy American Society of Mechanical Engineers https://doi.org/10.1115/IMECE2017-72559 3.11.2017
23 Effect of cooling conditions on mechanical and microstructural behaviours of friction stir processed AZ31B Mg alloy Modern Mechanical Engineering 10.4236/mme.2017.74010  12.10.2017
24 Multi response optimization of submerged friction stir welding process parameters using grey relational analysis American Society of Mechanical Engineers https://doi.org/10.1115/IMECE2016-65797 5.6.2016
25 Multi response optimization of submerged friction stir welding process parameters using TOPSIS approach American Society of Mechanical Engineers https://doi.org/10.1115/IMECE2015-50353 7.3.2016

Patents - published / filed / Granted

Sl.No. Title of Patent Published details Place
1 Computer Controlled Wearable Touch Display Device Published on 23.08.2023 Design. No: 356462-001
2 Submerged friction stir welding of AA6061-T6 alloy under Nano-fluidic environment Published on 31.10.2023 IN/PA No: 1169
3 Dual Grip Bike Side Stand for Stability Published on 15/11/2024 437475-001
4 Revolving and Adjustable Solar Panel Stand with Switch Control

Published on 06/05/2025

457853-001
5 Height adjusted perforated water stand tank”.   474683-001

Professional Membership

Sl.No. Organization Joining date
1 Institute for Science, Engineering Technology and Research (ISET) 09 Jan 2024
2 International Association of Engineer (IAENG) 16 Mar 2022
3 The Indian Society for Technical Education (ISTE) 02.October 2024

Other Information

  • Conducting webinars and invited talks by internationally and nationally recognized industrialists and researchers.
  • Organised International Conference on “Materials and Manufacturing for sustainable developments- (ICMMS 22) at SRM University during 15-16th September 2022.
  • Organised International Conference on “Advancements and Futuristics Trends in Mechanical and Materials Engineering (AFTMME 2025)
  • Carrying out workshop for MSMEs to improve their output and working culture.
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